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Matthew A. Xuereb | PRODUCTION OF AUXETIC POLYURETHANE FOAMS

Updated: Mar 30, 2022





​​Meet MATTHEW

A hard-working nerd with a ‘never give up’ attitude who spends most of his time in the lab or

reading scientific literature to enhance my knowledge. Although it is important to be passionate

about your research, I found that it is equally important to find ways that alleviate the immense

stress that comes with it. My main pastimes are gaming on my PlayStation, hiking, cycling,

football, travelling and going out for a bite and/or for a ‘few’ drinks with friends.


A novel approach to synthesise Polyurethane Foams with a Negative Poisson's Ratio

Polyurethane (PU) foams are cellular materials that are used in countless applications; such as

cushioning, mattresses, sports protective equipment, filtration systems and automotive &

aircraft panel lining. Tweaking of the original cellular structure of PU foams into a buckled &

convoluted cellular structure will make the foam amenable to exhibit Auxetic behaviour.

Auxetic materials are characterised by a negative Poisson’s ratio, i.e. get thinner when

compressed and get fatter when stretched. Such phenomenal behaviour improves foam

performance in pressure distribution, impact protection and overall support & comfort. In spite

of these advantageous properties, Auxetic PU foams are not currently sold in the mass market

as the existing methods to manufacture them are expensive, laborious, involve numerous steps

and can only produce small samples. The focus of my Ph.D. research project is to invent and

develop a novel method to produce Auxetic PU foams via a direct, one-step approach that

eliminates the issues faced with the existing methods.


The Next step…

My Ph.D. project is being done in collaboration with Smart Materials LTD. Our collective goal

is to commence industrial scale production of Auxetic PU foams with our novel, patent-

pending method. Successful scale-up will allow Auxetic foam to be used in the medical,

automotive and aerospace industries, as well as in furniture and sports protective equipment.

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